Yes, we tend to do just dilution refolding as it is more scalable and generally more controllable compared to dialysis. You can do small scale refolding in 1 ml volumes in eppies or deep well block and scale that to liters with same protocol.
Key to all refolding is to minimise aggregation – prevent your unfolded protein from meeting another unfolded protein (or more) and tangling into a mess that never becomes a functional protein. That being concentration dependent, protein concentration needs to be low. How low, depends on the protein and how fast it refolds. Another reason (in addition to NOT needing dialysis tubing) for dilution refolding is ability to control protein concentration freely. People tend to do dialysis refolding at very high protein concentration, leading easily (but not always, before some tells me they do this!) in massive milk-like precipitation
Most proteins refold independently of others and inclusion bodies being already relatively pure, I have never see purification of the denatured protein to improve the yield. Just denature and refold.
Using those additives listed in the abstract below as well is usually needed to prevent aggregation and therefore not getting that visible precipitation is not a good indicator of successful refolding as the additives tend to keep aggregates soluble as well (or don’t let massive aggregates to form). The idea of using thermal shift for evaluating success is that you should only get a denaturation curve if you have folded protein. It is fast and uses little sample. But you need the dye (SyproOrange usually) and qPCR machine. Note that while thermal shift is used normally to look at melting temperature of the protein, that is of less interest here as you will be screening lots (96?) conditions with different pH, salt, …. And all those affect Tm. What is more interesting, given a decent curve, is the height of the transition in melting as that should correlate with amount of folded protein. If you have a ligand, repeat with that – it should show shift for proteins that are really folded.
Back to original question on inclusion body (IB) prep: spin, wash, spin, wash, spin, wash, solubilise, spin.
You want detergent wash to remove lipids (1% triton-X100, zwittergent 14,…)
You want high salt wash to remove nucleic acids (1 M NaCl, but even higher if basic proteins, like DNA binding ones)
Final wash to remove the rest of crap.
IBs are heavy as ever, not need for long hard spins, apart from the first perhaps (lipids kind of float on top of the IB pellet and you can scrape them off). Use short gentle spins. Resuspend the pellet completely to fine emulsion in the washes. Hand held homogenisers are great, sonicator works well. Small scale: pipette up and down vigorously).
For solubilisation, resuspend the pellet in ? of solubilisation volume in water or buffer. Then add the denaturant. Don’t dissolve the solid pellet directly, takes for ever and life is too short for it. If you have cysteines (usually you do), have reducing agent in solubilisation, even in washes if plenty of cysteines. TCEP best, DTT next, b-merc last. Make the two last fresh before use as they oxidise readily and lose their power. Here is an old (25 years!) protocol for large scale prep, just scale down for your volumes:
https://hyvonen.bioc.cam.ac.uk/wp-content/uploads/2017/09/ib.pdf
Rule of thumb for starting the refolding and assuming well expressed protein: refold in the same volume as original bacterial culture. Then scale protein concentration up and down. 100 ml culture gives you then 100 X 1 ml refolding trials, ie. 96-well plate of conditions.
Some stuff on this and plenty more on slides from the course I run for postgraduate at USP S?o Paulo, slide 242 onwards:
https://hyvonen.bioc.cam.ac.uk/wp-content/uploads/2025/11/Protein_production_USP_20251104.pdf
happy refolding and keep those aggregates at bay, Marko
